Chicago Pneumatic CP 1240 Safety And Operating Instructions Manual

9800 0608 90f | Original instructions2

CP 1210, CP 1230, CP 1240

Contents

ENGLISH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

FRANÇAIS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DEUTSCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

PORTUGUÊS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

ITALIANO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

NEDERLANDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

ΕΛΛΗΝΙΚΑ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

SUOMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

DANSK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

NORSK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

SVENSKA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

39800 0608 90f | Original instructions

CP 1210, CP 1230, CP 1240

ENGLISH

Contents

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Choosing the correct breaker for a task. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Hoses and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Methods to prevent freezing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connecting a water separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Every day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Vibration reducing handles main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Additional vibration information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Noise and vibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9800 0608 90f | Original instructions4

CP 1210, CP 1230, CP 1240Contents

Safety instructions

To reduce the risk of serious injury or death to

yourself or others, read and understand the Safety

and operating instruction before installing,

operating, repairing, maintaining, or changing

accessories on the machine.

Post this Safety and operating instruction at work

locations, provide copies to employees, and make

sure that everyone reads the Safety and operating

instruction before operating or servicing the

machine.

In addition, the operator or the operator's employer

must assess the specific risks that may be present as

a result of each use of the machine.

Safety signal words

The safety signal words Danger, Warning and

Caution have the following meanings:

Indicates a hazardous situation

which, if not avoided, will result

in death or serious injury.

DANGER

Indicates a hazardous situation

which, if not avoided, could

result in death or serious injury.

WARNING

Indicates a hazardous situation

which, if not avoided, could

result in minor or moderate

injury.

CAUTION

Personal precautions and

qualifications

Only qualified and trained persons may operate or

maintain the machine. They must be physically able

to handle the bulk, weight, and power of the tool.

Always use your common sense and good

judgement.

Personal protective equipment

Always use approved protective equipment.

Operators and all other persons in the working area

must wear protective equipment, including at a

minimum:

> Protective helmet

> Hearing protection

> Impact resistant eye protection with side

protection

> Respiratory protection when appropriate

> Protective gloves

> Proper protective boots

> Appropriate work overall or similar clothing (not

loose-fitting) that covers your arms and legs.

Drugs, alcohol or medication

WARNING Drugs, alcohol or medication

Drugs, alcohol or medication may impair your

judgment and powers of concentration. Poor

reactions and incorrect assessments can lead to

severe accidents or death.

► Never use the machine when you are tired or

under the influence of drugs, alcohol or

medication.

► No person who is under the influence of drugs,

alcohol or medication may operate the machine.

Installation, precautions

DANGER Whipping air hose

A compressed air hose that comes loose can lash

around and cause personal injury or death. To

reduce this risk:

► Check that the compressed air hose and the

connections are not damaged, replace if

necessary.

► Check that all compressed air connections are

properly attached.

► Never carry a pneumatic machine by the air hose.

► Never attempt to disconnect a compressed air

hose that is pressurized. First switch off the

compressed air at the compressor and then bleed

the machine by activating the start and stop

device.

► Do not use quick disconnect couplings at tool

inlet. Use hardened steel (or material with

comparable shock resistance) threaded hose

fittings.

► Whenever universal twist couplings (claw

couplings) are used, we recommend that lock

pins are installed and whipcheck safety cables are

used to safeguard against possible hose to tool

and hose to hose connection failure.

WARNING Ejected insertion tool

If the tool retainer on the machine is not in a locked

position, the inserted tool can be ejected with force,

which can cause personal injury.

► Never start the machine while changing the

insertion tool.

► Before changing the insertion tool or accessories,

stop the machine, switch off the power supply

and bleed the machine by activating the start and

stop device.

► Never point the inserted tool at yourself or anyone

else.

9800 0608 90f | Original instructions6

CP 1210, CP 1230, CP 1240Safety and operating instructions

► Make sure that the insertion tool is fully inserted

and the tool retainer is in a locked position before

the machine is started.

► Check the locking function by pulling the inserted

tool outwards forcefully.

WARNING Moving or slipping insertion

tool

An incorrect dimension of the inserted tool’s shank

can result in that the inserted tool is lost or is slipping

out during operation. Risk of severe injury or crushed

hands and fingers.

► Check that the insertion tool has the shank length

and dimensions that the machine is intended for.

► Never use an insertion tool without a collar.

Operation, precautions

DANGER Explosion hazard

If an working tool comes into contact with explosives

or explosive gases, an explosion could occur. When

working on certain materials and when using certain

materials in machine parts, sparks and ignition can

occur. Explosions will lead to severe injuries or death.

► Never operate the machine in any explosive

environment.

► Never use the machine near flammable materials,

fumes or dust.

► Make sure that there are no undetected sources

of gas or explosives.

WARNING Unexpected movements

The inserted tool is exposed to heavy strains when

the machine is used. The inserted tool may break

due to fatigue after a certain amount of use. If the

inserted tool breaks or gets stuck, there may be

sudden and unexpected movement that can cause

injuries. Furthermore, losing your balance or slipping

may cause injury.

► Make sure that you always keep a stable position

with your feet as far apart as your shoulder width,

and keeping a balanced body weight.

► Always inspect the equipment prior to use. Never

use the equipment if you suspect that it is

damaged.

► Make sure that the handles are clean and free of

grease and oil.

► Keep your feet away from the inserted tool.

► Stand firmly and always hold on to the machine

with both hands.

► Never start the machine when it is lying on the

ground.

► Never ‘ride’ on the machine with one leg over the

handle.

► Never strike or abuse the equipment.

► Check regularly for wear on the insertion tool,

and check whether there are any signs of damage

or visible cracks.

► Pay attention and look at what you are doing.

WARNING Dust and fume hazard

Dusts and/or fumes generated or dispersed when

using the machine may cause serious and permanent

respiratory disease, illness, or other bodily injury (for

example, silicosis or other irreversible lung disease

that can be fatal, cancer, birth defects, and/or skin

inflammation).

Some dusts and fumes created by drilling, breaking,

hammering, sawing, grinding and other construction

activities contain substances known to the State of

California and other authorities to cause respiratory

disease, cancer, birth defects, or other reproductive

harm. Some examples of such substances are:

> Crystalline silica, cement, and other masonry

products.

> Arsenic and chromium from chemically-treated

rubber.

> Lead from lead-based paints.

Dust and fumes in the air can be invisible to the

naked eye, so do not rely on eye sight to determine

if there is dust or fumes in the air.

To reduce the risk of exposure to dust and fumes,

do all of the following:

► Perform site-specific risk assessment. The risk

assessment should include dust and fumes created

by the use of the machine and the potential for

disturbing existing dust.

► Use proper engineering controls to minimize the

amount of dust and fumes in the air and to

minimize build-up on equipment, surfaces,

clothing, and body parts. Examples of controls

include: exhaust ventilation and dust collection

systems, water sprays, and wet drilling. Control

dusts and fumes at the source where possible.

Make sure that controls are properly installed,

maintained and correctly used.

► Wear, maintain and correctly use respiratory

protection as instructed by your employer and as

required by occupational health and safety

regulations. The respiratory protection must be

effective for the type of substance at issue (and if

applicable, approved by relevant governmental

authority).

► Work in a well ventilated area.

79800 0608 90f | Original instructions

Safety and operating instructionsCP 1210, CP 1230, CP 1240

► If the machine has an exhaust, direct the exhaust

so as to reduce disturbance of dust in a dust filled

environment.

► Operate and maintain the machine as

recommended in the operating and safety

instructions

► Select, maintain and replace consumables/

working tools/ other accessory as recommended

in the operating and safety instructions. Incorrect

selection or lack of maintenance of consumables/

inserted tools/ other accessories may cause an

unnecessary increase in dust or fumes.

► Wear washable or disposable protective clothes

at the worksite, and shower and change into clean

clothes before leaving the worksite to reduce

exposure of dust and fumes to yourself, other

persons, cars, homes, and other areas.

► Avoid eating, drinking, and using tobacco

products in areas where there is dust or fumes.

► Wash your hands and face thoroughly as soon as

possible upon leaving the exposure area, and

always before eating, drinking, using tobacco

products, or making contact with other persons.

► Comply with all applicable laws and regulations,

including occupational health and safety

regulations.

► Participate in air monitoring, medical examination

programs, and health and safety training

programs provided by your employer or trade

organizations and in accordance with

occupational health and safety regulations and

recommendations. Consult with physicians

experienced with relevant occupational medicine.

► Work with your employer and trade organization

to reduce dust and fume exposure at the worksite

and to reduce the risks. Effective health and safety

programs, policies and procedures for protecting

workers and others against harmful exposure to

dust and fumes should be established and

implemented based on advice from health and

safety experts. Consult with experts.

► Residues of hazardous substances on the machine

can be a risk. Before undertaking any maintenance

on the machine clean it thoroughly.

WARNING Projectiles

Failure of the work piece, of accessories, or even of

the machine itself may generate high velocity

projectiles. During operating, splinters or other

particles from the working material may become

projectiles and cause personal injury by striking the

operator or other persons. To reduce these risk:

► Use approved personal protective equipment and

safety helmet, including impact resistant eye

protection with side protection.

► Make sure that no unauthorised persons trespass

into the working zone.

► Keep the workplace free from foreign objects.

► Ensure that the work piece is securely fixed.

WARNING Splinters hazard

Using the insertion tool as a hand struck tool can

result in splinters hitting the operator and can cause

personal injury.

► Never use an insertion tool as a hand struck tool.

They are specifically designed and heat-treated to

be used only in a machine.

WARNING Slipping, tripping and

falling hazards

There is a risk of slipping or tripping or falling, for

example tripping on the hoses or on other objects.

Slipping or tripping or falling can cause injury. To

reduce this risk:

► Always make sure that no hose or other object is

in your way or in any other person's way.

► Always make sure you are in a stable position with

your feet as far apart as your shoulders width and

keeping a balanced body weight.

WARNING Motion hazards

When using the machine to perform work-related

activities, you may experience discomfort in the

hands, arms, shoulders, neck, or other parts of the

body.

► Adopt a comfortable posture whilst maintaining

secure footing and avoiding awkward

off-balanced postures.

► Changing posture during extended tasks may

help avoid discomfort and fatigue.

► In case of persistent or recurring symptoms,

consult a qualified health professional.

9800 0608 90f | Original instructions8

CP 1210, CP 1230, CP 1240Safety and operating instructions

WARNING Vibration hazards

Normal and proper use of the machine exposes the

operator to vibration. Regular and frequent exposure

to vibration may cause, contribute to, or aggravate

injury or disorders to the operator’s fingers, hands,

wrists, arms, shoulders and/or nerves and blood

supply or other body parts, including debilitating

and/or permanent injuries or disorders that may

develop gradually over periods of weeks, months,

or years. Such injuries or disorders may include

damage to the blood circulatory system, damage to

the nervous system, damage to joints, and possibly

damage to other body structures.

If numbness, persistent recurring discomfort,

burning sensation, stiffness, throbbing, tingling,

pain, clumsiness, weakened grip, whitening of the

skin, or other symptoms occur at any time, when

operating the machine or when not operating the

machine, stop operating the machine, tell your

employer and seek medical attention. Continued

use of the machine after the occurrence of any such

symptom may increase the risk of symptoms

becoming more severe and/or permanent.

Operate and maintain the machine as recommended

in these instructions, to prevent an unnecessary

increase in vibration.

The following may help to reduce exposure to

vibration for the operator:

► Let the tool do the job. Use a minimum hand grip

consistent with proper control and safe operation.

► If the machine has vibration absorbing handles,

keep them in a central position, avoid pressing

the handles into the end stops.

► When the percussion mechanism is activated, the

only body contact with the machine you should

have are your hands on the handle or handles.

Avoid any other contact, for example supporting

any part of the body against the machine or

leaning onto the machine trying to increase the

feed force. It is also important not to keep the start

and stop device engaged while extracting the tool

from the broken work surface.

► Make sure that the inserted tool is well-maintained

(including sharpness, if a cutting tool), not worn

out, and of the proper size. Insertion tools that

are not well-maintained, or that are worn out, or

that are not of the proper size result in longer time

to complete a task (and a longer period of

exposure to vibration) and may result in or

contribute to higher levels of vibration exposure.

► Immediately stop working if the machine

suddenly starts to vibrate strongly. Before

resuming the work, find and remove the cause of

the increased vibrations.

► Never grab, hold or touch the inserted tool when

using the machine.

► Participate in health surveillance or monitoring,

medical exams and training programs offered by

your employer and when required by law.

► When working in cold conditions wear warm

clothing and keep hands warm and dry.

► The exhaust air is strongly chilled and shall not

make contact with the operator. Always direct the

exhaust air away from hands and body.

See the ”Noise and vibration declaration statement”

for the machine, including the declared vibration

values. This information can be found at the end of

these Safety and operating instructions.

♦

Comply with the recommended air-pressure when

operating the machine. Either higher or lower

air-pressure has the potential of resulting in higher

levels of vibration.

DANGER Electrical hazard

The machine is not electrically insulated. If the

machine comes into contact with electricity, serious

injuries or death may result.

► Never operate the machine near any electric wire

or other source of electricity.

► Make sure that there are no concealed wires or

other sources of electricity in the working area.

WARNING Concealed object hazard

During operating, concealed wires and pipes

constitute a danger that can result in serious injury.

► Check the composition of the material before

operating.

► Watch out for concealed cables and pipes for

example electricity, telephone, water, gas and

sewage lines etc.

► If the inserted tool seems to have hit a concealed

object, switch off the machine immediately.

► Make sure that there is no danger before

continuing.

WARNING Involuntary start

Involuntary start of the machine may cause injury.

► Keep your hands away from the start and stop

device until you are ready to start the machine.

► Learn how the machine is switched off in the event

of an emergency.

► Release the start and stop device immediately in

all cases of power supply interruption.

► Whenever fitting or removing the insertion tool,

switch off the air supply, bleed the machine by

pressing the start and stop device and disconnect

the machine from the power source.

99800 0608 90f | Original instructions

Safety and operating instructionsCP 1210, CP 1230, CP 1240

WARNING Noise hazard

High noise levels can cause permanent and disabling

hearing loss and other problems such as tinnitus

(ringing, buzzing, whistling or humming in the ears).

To reduce risk and prevent an unnecessary increase

in noise levels:

► Risk assessment of these hazards and

implementation of appropriate controls is

essential.

► Operate and maintain the machine as

recommended in these instructions.

► Select, maintain and replace the insertion tool as

recommended in these instructions.

► If the machine has a muffler, check that it is in

place and in good working condition.

► Always use hearing protection.

► Use damping material to prevent work pieces

from "ringing".

Maintenance, precautions

WARNING Machine modification

Any machine modification may result in bodily

injuries to yourself or others.

► Never modify the machine. Modified machines

are not covered by warranty or product liability.

► Always use original parts, insertion tools, and

accessories.

► Change damaged parts immediately.

► Replace worn components in good time.

CAUTION Hot insertion tool

The tip of the insertion tool can become hot and

sharp when used. Touching it can lead to burns and

cuts.

► Never touch a hot or sharp insertion tool.

► Wait until the insertion tool has cooled down

before carrying out maintenance work.

WARNING Working tool hazards

Accidental engagement of the start and stop device

during maintenance or installation can cause serious

injuries, when the power source is connected.

► Never inspect, clean, install, or remove the

working tool while the power source is

connected.

Storage, precautions

♦

Keep the machine and tools in a safe place, out

of the reach of children and locked up.

9800 0608 90f | Original instructions10

CP 1210, CP 1230, CP 1240Safety and operating instructions

Overview

To reduce the risk of serious injury or death

to yourself or others, read the Safety

instructions section found on the previous

pages of this manual before operating the

machine.

Design and function

These instructions are valid for the CP 1210, CP 1230

and CP 1240. The CP 1210, CP 1230 and CP 1240

are designed for medium to heavy demolition of

materials such as concrete and asphalt. The

pneumatic breakers are designed for vertical use.

No other use is permitted. To choose the correct

insertion tool, see the spare parts list.

Choosing the correct

breaker for a task

It is important to choose the correct size of breaker

for the work to be performed.

A breaker that is too small means that the work will

take longer.

A breaker that is too large means that there must be

frequent repositioning, which is unnecessarily tiring

for the operator.

A simple rule for choosing the correct size of breaker

is that a normal sized piece of broken material should

be removed from the workpiece within 10–20

seconds operation.

> If it takes less than 10 seconds a smaller breaker

should be selected.

> If it takes more than 20 seconds a larger breaker

should be selected.

Main parts

A

B

C

D

E

G

F

CP 1210

A

C

E

B

D

F

G

CP 1230 and 1240

A. Trigger (start/stop device)

B. Handle

C. Back head

D. Air intake

E. Muffler

F. Front head

G. Latch

119800 0608 90f | Original instructions

Safety and operating instructionsCP 1210, CP 1230, CP 1240

Labels

The machine is fitted with labels containing

important information about personal safety and

machine maintenance. The labels must be in such

condition that they are easy to read. New labels can

be ordered from the spare parts list.

Data plate

A

B

C

D

E

A. Machine type

B. Maximum permitted compressed air pressure

C. Serial number

D. The warning symbol together with the book

symbol means that the user must read the

safety and operating instructions before the

machine is used for the first time.

E. The CE symbol means that the machine is

EC-approved. See the EC declaration which is

delivered with the machine for more

information. If the CE symbol is missing, it

means that the machine is not EC-approved.

Noise level label

WA

xxx

dB

The label indicates the guaranteed noise level

corresponding to EC-directive 2000/14/EC. See

"Technical data" for accurate noise level.

Safety label

To avoid injury, before using or servicing tool, read

and understand separately provided safety

instructions.

Installation

Hoses and connections

SRNO

A

B

C

D

A. Compressed air source

B. Water separator (optional)

C. Oiler (optional)

D. Max. 10 feet (3 meter) compressed air hose

between the oiler and the machine.

♦

Check that you are using the correct

recommended operating pressure, 87 psig (6 bar

(e)).

♦

The maximum permissible air pressure, 90 psig

(6.2 bar (e)), must not be exceeded.

♦

Blow any impurities out of the compressed air

hose before connecting it to the machine.

♦

Select the correct dimension and length for the

compressed air hose. For hose lengths up to 100

feet (30 meters), a hose with a minimum internal

diameter of

3

⁄

4

in. (19 mm) should be used. If the

hose length is between 100 and 330 feet (30 and

100 meters), a hose with a minimum internal

diameter of 1 in. (25 mm) should be used.

Methods to prevent freezing

Ice formation in the muffler can occur when the

ambient air temperature is 32-50 °F (0-10 °C) and

the relative humidity is high.

The machine is designed to avoid the formation of

ice in the muffler. Despite this, under extreme

conditions ice can form in the muffler.

The following actions can be taken to further

counteract the risk of ice formation:

♦

Use CP Airolene Plus Tool Oil as a lubricant. CP

Airolene Plus Tool Oil counteracts freezing.

♦

Use a water separator.

9800 0608 90f | Original instructions12

CP 1210, CP 1230, CP 1240Safety and operating instructions

Connecting a water

separator

The length of the air hose between the compressor

and the water separator must be such that the water

vapor is cooled and condenses in the hose before

reaching the water separator.

If the ambient temperature is below 32 °F (0 °C) the

hose must be short enough to prevent the water

from freezing before reaching the water separator.

Lubrication

The lubricant is important for the machine’s function

and has a great impact on the service life. In order

to supply the correct volume of oil, an oiler should

be connected to the air hose. The use of Chicago

Pneumatic air line oiler is recommended. To

guarantee good lubrication, the length of the air

hose between the oiler and the pneumatic tool

should not exceed 10 feet (3 m).

Too much lubrication can cause starting problems,

low power or uneven performance.

Use a synthetic lubricant such as CP Airolene Plus

Tool Oil or mineral oil with the properties

recommended in the table below.

Viscosity

Temperature

range °F (°C)Lubricant

--4 to +120

(-20 to +50)

CP Airolene Plus

Tool Oil

100-150 SUS

(ISO VG 22-32)

-4 to +60

(-20 to +15)

Air tool oil

225-350 SUS

(ISO VG 46-68)

+60 to +120

(+15 to +50)

Air tool oil

It is recommended that the oil contains a

rust-inhibitor.

Checking the level and filling lubricant

♦

Oil levels should be checked daily.

♦

Wipe clean around the oil plug and remove it.

♦

Check that the threads are not damaged or worn

out.

♦

Any part with damaged or worn out threads must

be replaced.

♦

Fill lubricant in (A) or (B).

A

CP 1230, CP 1230 S, CP 1240 and CP 1240 S

B

CP 1230 SVR and CP 1240 SVR

♦

Tighten the plug firmly and wipe off any excessive

oil.

Insertion tool

CAUTION Hot insertion tool

The tip of the insertion tool can become hot and

sharp when used. Touching it can lead to burns and

cuts.

► Never touch a hot or sharp insertion tool.

► Wait until the insertion tool has cooled down

before carrying out maintenance work.

NOTICE Never cool a hot insertion tool in water,

it can result in brittleness and early failure.

Selecting the right insertion tool

Selecting the right insertion tool is a precondition

for proper machine function. It is important to select

insertion tools of high quality to avoid unnecessary

machine damage.

The machine can be destroyed if you use an incorrect

insertion tool.

Recommended insertion tools are listed in the

machine's spare parts list.

Narrow chisel

The narrow chisel is used for

demolition and cutting work in

concrete and other types of

hard materials.

139800 0608 90f | Original instructions

Safety and operating instructionsCP 1210, CP 1230, CP 1240

Moil point

The moil point is only used for

making holes in concrete and

other types of hard materials.

Wide bladed chisel

The wide bladed chisel is used

in soft materials, such as

asphalt and frozen ground.

WARNING Vibration hazard

Using inserted tools that do not fulfil the criterias

mentioned below, will result in a longer time to

complete a task, and may result in higher levels of

vibration exposure. A worn tool will also cause

increased working time.

► Make sure that the inserted tool is

well-maintained, not worn out and of the proper

size.

► Always use a sharp tool in order to work

efficiently.

Checking for wear on the tool shank

A

B

Use the gauge that corresponds to the insertion

tool’s shank dimension. See section "Technical data"

for correct tool shank dimensions.

> Check if the gauge’s hole (A) can be pushed down

on the insertion tool’s shank, this means that the

shank is worn out and the insertion tool should

be replaced.

> Check the length (B), that it is according to the

ordered machine type.

Fitting and removing the insertion tool

Whenever fitting or removing the insertion tool the

following instructions must be observed:

♦

To prevent an accidental start: switch off the air

supply and bleed the machine by pressing the

start and stop device. Disconnect the machine

from the power source.

♦

Before inserting a tool, lubricate the tool shank

with grease.

♦

Close the tool retainer and check the lock function

by tugging the inserted tool sharply outwards.

Operation

WARNING Involuntary start

Involuntary start of the machine may cause injury.

► Keep your hands away from the start and stop

device until you are ready to start the machine.

► Learn how the machine is switched off in the event

of an emergency.

► Stop the machine immediately in all cases of

power supply interruption.

Start and stop

Start the pneumatic breaker by pressing down the

start and stop device.

9800 0608 90f | Original instructions14

CP 1210, CP 1230, CP 1240Safety and operating instructions

Stop the pneumatic breaker by releasing the start

and stop device. The start and stop device will

automatically return to the stop position.

Operating

Starting a cut

♦

Stand in a stable position with your feet well away

from the inserted tool.

♦

Press the machine against the working surface

before you start.

♦

Start collaring at such a distance from the edge

that the machine is capable of breaking the

material without levering.

♦

Never try to break off too large pieces. Adjust the

breaking distance (A) so that the inserted tool

does not get stuck.

A

Breaking

♦

Let the machine do the work; do not press too

hard. The vibration-reducing handle must

absolutely not be pressed all the way down to the

base.

♦

For pneumatic breakers with vibration-reducing

handles: The feed force should be adapted so that

the handles are pressed down 'half way'. The best

vibration damping and breaking effect is achieved

at this position.

♦

Avoid working in extremely hard materials for

example granite and reinforcing iron (re-bar)

which would cause substantial vibrations.

♦

Any form of idling, operating without insertion

tool or operating with an uplifted machine must

be avoided.

♦

When the machine is lifted, the start and stop

device must not be activated.

♦

Check regularly that the machine is well

lubricated.

When taking a break

♦

During all breaks you must place the machine in

such a way that there is no risk for it to be

unintentionally started. Make sure to place the

machine on the ground, so that it can not fall.

♦

In the event of a longer break or when leaving the

workplace: Switch off the power supply and then

bleed the machine by activating the start and stop

device.

159800 0608 90f | Original instructions

Safety and operating instructionsCP 1210, CP 1230, CP 1240

Maintenance

Regular maintenance is a basic requirement for the

continued safe and efficient use of the machine.

Follow the maintenance instructions carefully.

♦

Before starting maintenance on the machine,

clean it in order to avoid exposure to hazardous

substances. See “Dust and fume hazards”

♦

Use only authorised parts. Any damage or

malfunction caused by the use of unauthorised

parts is not covered by warranty or product

liability.

♦

When cleaning mechanical parts with solvent,

comply with appropriate health and safety

regulations and ensure there is satisfactory

ventilation.

♦

For major service of the machine, contact the

nearest authorised workshop.

♦

After each service, check that the machine's

vibration level is normal. If not, contact the nearest

authorised workshop.

Every day

Before undertaking any maintenance or changing

the insertion tool on pneumatic machines, always

switch off the air supply and bleed the machine by

depressing the start and stop device. Then

disconnect the air hose from the machine.

♦

Clean and inspect the machine and its functions

each day before the work commences.

♦

Check the tool retainer for wear and function.

♦

Conduct a general inspection for leaks and

damage.

♦

Check that the air inlet nipple is tightened and

that the claw coupling is free from damage.

♦

Check that the backhead bolts are tightened

according to section "Tightening torques".

♦

For the machine to maintain the specified

vibration values, always check the following:

♦

Too big a clearance between the insertion tool´s

shank and the chisel bushing will generate

increased vibrations. To avoid getting exposed to

excessive vibrations, check the chisel bushing for

wear. Use the guage that corresponds to the

insertion tool´s shank dimension.

B

A

If it is possible to push the guage (point A) fully

into the chisel bushing (to point B), then the

bushing or fronthead should immediately be

replaced. See also "Checking for wear on the tool

shank" for checking the insertion tool´s shank.

♦

If the machine is equipped with vibration-reducing

handles their function should be checked.

♦

Check that the handles are moving freely

(up-down) and never jam.

♦

Check that the springs are not damaged, see

"Vibration reducing handles main parts".

♦

Change damaged parts immediately.

♦

Replace worn components in good time.

♦

Make sure that all the attached and related

equipment, such as hoses, water separators and

oilers are properly maintained.

Vibration reducing handles

main parts

A. Bearing

B. Spring

C. Handle sleeve

D. Handle

9800 0608 90f | Original instructions16

CP 1210, CP 1230, CP 1240Safety and operating instructions

Assembly instructions

Reasonable care must be taken during assembly and

disassembly of the tool to avoid burring, scoring or

distortion of closely fitting precision built parts.

1. Check all metal to metal surfaces for nicks and

burrs before and during assembly.

2. Before re-assembly, lubricate all O-rings and coat

all moving parts of tool with recommended

lubricants.

3. During assembly take care to keep dirt out of

tool, particularly between mating surfaces.

4. The front head bolts should be tightened so that

the springs or bushings are evenly compressed.

5. When assembly is complete pour about ½ oz.

(1.5cl) of the recommended oil into the air inlet

and operate the pneumatic breaker at reduced

throttle for 10–15 seconds. When operating the

pneumatic breaker on the floor, do so at reduced

throttle to avoid damage to piston, anvil block

and front head.

6. Install the spring pins with the slots in opposite

directions and at a 45 degrees angle. See

illustration shown below (Only valid for CP

1210).

45°

7. Before assembling the back head onto the

cylinder, check that the seal protrudes

approximately (B)

1

⁄

16

” (1.6 mm) from the face

of the cylinder.

B

Periodic maintenance

After each operating period of approximately 150

impact hours or twice a year the machine must be

dismantled and all parts be cleaned and checked.

This work must be performed by authorized staff,

trained for this task.

1. Be sure that mating surfaces are clean and

smooth and that the bolts are tight.

2. Thoroughly clean and inspect internal parts and

make sure they are free from rust, grit and

foreign matter.

3. Thoroughly clean and inspect valve parts. Be

sure that the valve moves freely.

4. Make sure that striking faces on the anvil block

are parallel and flat. If the block is cupped, grind

off high edges but do not touch the polished

face where the anvil strikes the steel shank.

Maximum allowed wear (A)

1

⁄

32

in. (1mm). See

illustration shown below.

A

179800 0608 90f | Original instructions

Safety and operating instructionsCP 1210, CP 1230, CP 1240

Tightening torques

C

D

A

B

F

CP 1210

A. Torque: 19–20 lbf.ft (25–27 Nm). Apply

Loctite® 242™(Loctite is a registered trademark

of Henkel Corporation. 242 is a trademark of

Henkel Corporation).

B. Torque: 70 lbf.ft (95 Nm).

C. The cylinder seal must protrude approximately

1

⁄

16

" (1.6 mm) before assembly of the back

head.

D. Torque: 80–100 lbf.ft (109–136 Nm). Apply

Loctite® 263™

E. Torque, Muffler (not illustrated) 6–7lbf.ft

(8–10 Nm).

F. Assembled length of spring or bushing.

Min-Max length

in. (mm)Model

1

21

⁄

32

–1

23

⁄

32

(42.1–43.7)CP 1210

A

D

B

C

F

CP 1230 and CP 1240

A. Torque: CP 1230, 100-125 lbf.ft (135-170 Nm)

and CP 1240, 125-150 lbf.ft (170- 203Nm).

B. The cylinder seal must protrude approximately

1

⁄

16

" (1.6 mm) before assembly of the back

head.

C. Torque: 125–150 lbf.ft (170-203Nm). Apply

Loctite® 242™(Loctite is a registered trademark

of Henkel Corporation. 242 is a trademark of

Henkel Corporation).

D. Torque: 65–75 lbf.ft (90–100 Nm).

E. Torque, Muffler (not illustrated) 6–7lbf.ft

(8–10 Nm).

F. Assembled length of spring or bushing.

Min-Max length

in. (mm)Model

2

1

⁄

8

–2

3

⁄

16

(54.0–55.6)CP 1230

2

17

⁄

32

–2

19

⁄

32

(64.3–65.9)CP 1240

Troubleshooting

If the pneumatic machine does not start, has low

power or uneven performance, check the following

points.

9800 0608 90f | Original instructions18

CP 1210, CP 1230, CP 1240Safety and operating instructions

♦

Check that the insertion tool being used has the

correct shank dimension.

♦

Check that the pneumatic machine is getting the

correct amount of lubricant. Too much lubrication

can cause starting problems, low power or

uneven performance.

♦

Check that the compressed air system supplies

the machine with sufficient air pressure to give

full power.

♦

Check that the dimension and length of the air

hose are according to the recommendations. See

“Installation”.

♦

If there is a risk of freezing, check that the

machine's exhaust ports are not blocked.

♦

If the machine function is still not satisfactory after

this procedure, contact an authorised service

workshop.

Storage

> Clean the machine properly before storage, in

order to avoid hazardous substances. See “Dust

and fume hazard”

> Pour approximately

1

⁄

2

oz (5 cl) of oil directly into

the air inlet nipple, connect the machine to the

compressed air supply and start it for a few

seconds.

> Always store the machine in a dry place.

Disposal

A used machine must be treated and disposed of in

such a way that the greatest possible portion of the

material can be recycled and any negative influence

on the environment is kept as low as possible, and

in respect to local restrictions.

199800 0608 90f | Original instructions

Safety and operating instructionsCP 1210, CP 1230, CP 1240

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