Chicago Pneumatic CP 1240 Safety And Operating Instructions Manual

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Safety And Operating Instructions Manual

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9800 0608 90f | Original instructions2
CP 1210, CP 1230, CP 1240
Contents
ENGLISH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FRANÇAIS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DEUTSCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
PORTUGUÊS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
ITALIANO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NEDERLANDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
ΕΛΛΗΝΙΚΑ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
SUOMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
DANSK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
NORSK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
SVENSKA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
39800 0608 90f | Original instructions
CP 1210, CP 1230, CP 1240
ENGLISH
Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Choosing the correct breaker for a task. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hoses and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Methods to prevent freezing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting a water separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Every day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Vibration reducing handles main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Additional vibration information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Noise and vibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9800 0608 90f | Original instructions4
CP 1210, CP 1230, CP 1240Contents
Safety instructions
To reduce the risk of serious injury or death to
yourself or others, read and understand the Safety
and operating instruction before installing,
operating, repairing, maintaining, or changing
accessories on the machine.
Post this Safety and operating instruction at work
locations, provide copies to employees, and make
sure that everyone reads the Safety and operating
instruction before operating or servicing the
machine.
In addition, the operator or the operator's employer
must assess the specific risks that may be present as
a result of each use of the machine.
Safety signal words
The safety signal words Danger, Warning and
Caution have the following meanings:
Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury.
DANGER
Indicates a hazardous situation
which, if not avoided, could
result in death or serious injury.
WARNING
Indicates a hazardous situation
which, if not avoided, could
result in minor or moderate
injury.
CAUTION
Personal precautions and
qualifications
Only qualified and trained persons may operate or
maintain the machine. They must be physically able
to handle the bulk, weight, and power of the tool.
Always use your common sense and good
judgement.
Personal protective equipment
Always use approved protective equipment.
Operators and all other persons in the working area
must wear protective equipment, including at a
minimum:
> Protective helmet
> Hearing protection
> Impact resistant eye protection with side
protection
> Respiratory protection when appropriate
> Protective gloves
> Proper protective boots
> Appropriate work overall or similar clothing (not
loose-fitting) that covers your arms and legs.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your
judgment and powers of concentration. Poor
reactions and incorrect assessments can lead to
severe accidents or death.
Never use the machine when you are tired or
under the influence of drugs, alcohol or
medication.
No person who is under the influence of drugs,
alcohol or medication may operate the machine.
Installation, precautions
DANGER Whipping air hose
A compressed air hose that comes loose can lash
around and cause personal injury or death. To
reduce this risk:
Check that the compressed air hose and the
connections are not damaged, replace if
necessary.
Check that all compressed air connections are
properly attached.
Never carry a pneumatic machine by the air hose.
Never attempt to disconnect a compressed air
hose that is pressurized. First switch off the
compressed air at the compressor and then bleed
the machine by activating the start and stop
device.
Do not use quick disconnect couplings at tool
inlet. Use hardened steel (or material with
comparable shock resistance) threaded hose
fittings.
Whenever universal twist couplings (claw
couplings) are used, we recommend that lock
pins are installed and whipcheck safety cables are
used to safeguard against possible hose to tool
and hose to hose connection failure.
WARNING Ejected insertion tool
If the tool retainer on the machine is not in a locked
position, the inserted tool can be ejected with force,
which can cause personal injury.
Never start the machine while changing the
insertion tool.
Before changing the insertion tool or accessories,
stop the machine, switch off the power supply
and bleed the machine by activating the start and
stop device.
Never point the inserted tool at yourself or anyone
else.
9800 0608 90f | Original instructions6
CP 1210, CP 1230, CP 1240Safety and operating instructions
Make sure that the insertion tool is fully inserted
and the tool retainer is in a locked position before
the machine is started.
Check the locking function by pulling the inserted
tool outwards forcefully.
WARNING Moving or slipping insertion
tool
An incorrect dimension of the inserted tools shank
can result in that the inserted tool is lost or is slipping
out during operation. Risk of severe injury or crushed
hands and fingers.
Check that the insertion tool has the shank length
and dimensions that the machine is intended for.
Never use an insertion tool without a collar.
Operation, precautions
DANGER Explosion hazard
If an working tool comes into contact with explosives
or explosive gases, an explosion could occur. When
working on certain materials and when using certain
materials in machine parts, sparks and ignition can
occur. Explosions will lead to severe injuries or death.
Never operate the machine in any explosive
environment.
Never use the machine near flammable materials,
fumes or dust.
Make sure that there are no undetected sources
of gas or explosives.
WARNING Unexpected movements
The inserted tool is exposed to heavy strains when
the machine is used. The inserted tool may break
due to fatigue after a certain amount of use. If the
inserted tool breaks or gets stuck, there may be
sudden and unexpected movement that can cause
injuries. Furthermore, losing your balance or slipping
may cause injury.
Make sure that you always keep a stable position
with your feet as far apart as your shoulder width,
and keeping a balanced body weight.
Always inspect the equipment prior to use. Never
use the equipment if you suspect that it is
damaged.
Make sure that the handles are clean and free of
grease and oil.
Keep your feet away from the inserted tool.
Stand firmly and always hold on to the machine
with both hands.
Never start the machine when it is lying on the
ground.
Never ride on the machine with one leg over the
handle.
Never strike or abuse the equipment.
Check regularly for wear on the insertion tool,
and check whether there are any signs of damage
or visible cracks.
Pay attention and look at what you are doing.
WARNING Dust and fume hazard
Dusts and/or fumes generated or dispersed when
using the machine may cause serious and permanent
respiratory disease, illness, or other bodily injury (for
example, silicosis or other irreversible lung disease
that can be fatal, cancer, birth defects, and/or skin
inflammation).
Some dusts and fumes created by drilling, breaking,
hammering, sawing, grinding and other construction
activities contain substances known to the State of
California and other authorities to cause respiratory
disease, cancer, birth defects, or other reproductive
harm. Some examples of such substances are:
> Crystalline silica, cement, and other masonry
products.
> Arsenic and chromium from chemically-treated
rubber.
> Lead from lead-based paints.
Dust and fumes in the air can be invisible to the
naked eye, so do not rely on eye sight to determine
if there is dust or fumes in the air.
To reduce the risk of exposure to dust and fumes,
do all of the following:
Perform site-specific risk assessment. The risk
assessment should include dust and fumes created
by the use of the machine and the potential for
disturbing existing dust.
Use proper engineering controls to minimize the
amount of dust and fumes in the air and to
minimize build-up on equipment, surfaces,
clothing, and body parts. Examples of controls
include: exhaust ventilation and dust collection
systems, water sprays, and wet drilling. Control
dusts and fumes at the source where possible.
Make sure that controls are properly installed,
maintained and correctly used.
Wear, maintain and correctly use respiratory
protection as instructed by your employer and as
required by occupational health and safety
regulations. The respiratory protection must be
effective for the type of substance at issue (and if
applicable, approved by relevant governmental
authority).
Work in a well ventilated area.
79800 0608 90f | Original instructions
Safety and operating instructionsCP 1210, CP 1230, CP 1240
If the machine has an exhaust, direct the exhaust
so as to reduce disturbance of dust in a dust filled
environment.
Operate and maintain the machine as
recommended in the operating and safety
instructions
Select, maintain and replace consumables/
working tools/ other accessory as recommended
in the operating and safety instructions. Incorrect
selection or lack of maintenance of consumables/
inserted tools/ other accessories may cause an
unnecessary increase in dust or fumes.
Wear washable or disposable protective clothes
at the worksite, and shower and change into clean
clothes before leaving the worksite to reduce
exposure of dust and fumes to yourself, other
persons, cars, homes, and other areas.
Avoid eating, drinking, and using tobacco
products in areas where there is dust or fumes.
Wash your hands and face thoroughly as soon as
possible upon leaving the exposure area, and
always before eating, drinking, using tobacco
products, or making contact with other persons.
Comply with all applicable laws and regulations,
including occupational health and safety
regulations.
Participate in air monitoring, medical examination
programs, and health and safety training
programs provided by your employer or trade
organizations and in accordance with
occupational health and safety regulations and
recommendations. Consult with physicians
experienced with relevant occupational medicine.
Work with your employer and trade organization
to reduce dust and fume exposure at the worksite
and to reduce the risks. Effective health and safety
programs, policies and procedures for protecting
workers and others against harmful exposure to
dust and fumes should be established and
implemented based on advice from health and
safety experts. Consult with experts.
Residues of hazardous substances on the machine
can be a risk. Before undertaking any maintenance
on the machine clean it thoroughly.
WARNING Projectiles
Failure of the work piece, of accessories, or even of
the machine itself may generate high velocity
projectiles. During operating, splinters or other
particles from the working material may become
projectiles and cause personal injury by striking the
operator or other persons. To reduce these risk:
Use approved personal protective equipment and
safety helmet, including impact resistant eye
protection with side protection.
Make sure that no unauthorised persons trespass
into the working zone.
Keep the workplace free from foreign objects.
Ensure that the work piece is securely fixed.
WARNING Splinters hazard
Using the insertion tool as a hand struck tool can
result in splinters hitting the operator and can cause
personal injury.
Never use an insertion tool as a hand struck tool.
They are specifically designed and heat-treated to
be used only in a machine.
WARNING Slipping, tripping and
falling hazards
There is a risk of slipping or tripping or falling, for
example tripping on the hoses or on other objects.
Slipping or tripping or falling can cause injury. To
reduce this risk:
Always make sure that no hose or other object is
in your way or in any other person's way.
Always make sure you are in a stable position with
your feet as far apart as your shoulders width and
keeping a balanced body weight.
WARNING Motion hazards
When using the machine to perform work-related
activities, you may experience discomfort in the
hands, arms, shoulders, neck, or other parts of the
body.
Adopt a comfortable posture whilst maintaining
secure footing and avoiding awkward
off-balanced postures.
Changing posture during extended tasks may
help avoid discomfort and fatigue.
In case of persistent or recurring symptoms,
consult a qualified health professional.
9800 0608 90f | Original instructions8
CP 1210, CP 1230, CP 1240Safety and operating instructions
WARNING Vibration hazards
Normal and proper use of the machine exposes the
operator to vibration. Regular and frequent exposure
to vibration may cause, contribute to, or aggravate
injury or disorders to the operators fingers, hands,
wrists, arms, shoulders and/or nerves and blood
supply or other body parts, including debilitating
and/or permanent injuries or disorders that may
develop gradually over periods of weeks, months,
or years. Such injuries or disorders may include
damage to the blood circulatory system, damage to
the nervous system, damage to joints, and possibly
damage to other body structures.
If numbness, persistent recurring discomfort,
burning sensation, stiffness, throbbing, tingling,
pain, clumsiness, weakened grip, whitening of the
skin, or other symptoms occur at any time, when
operating the machine or when not operating the
machine, stop operating the machine, tell your
employer and seek medical attention. Continued
use of the machine after the occurrence of any such
symptom may increase the risk of symptoms
becoming more severe and/or permanent.
Operate and maintain the machine as recommended
in these instructions, to prevent an unnecessary
increase in vibration.
The following may help to reduce exposure to
vibration for the operator:
Let the tool do the job. Use a minimum hand grip
consistent with proper control and safe operation.
If the machine has vibration absorbing handles,
keep them in a central position, avoid pressing
the handles into the end stops.
When the percussion mechanism is activated, the
only body contact with the machine you should
have are your hands on the handle or handles.
Avoid any other contact, for example supporting
any part of the body against the machine or
leaning onto the machine trying to increase the
feed force. It is also important not to keep the start
and stop device engaged while extracting the tool
from the broken work surface.
Make sure that the inserted tool is well-maintained
(including sharpness, if a cutting tool), not worn
out, and of the proper size. Insertion tools that
are not well-maintained, or that are worn out, or
that are not of the proper size result in longer time
to complete a task (and a longer period of
exposure to vibration) and may result in or
contribute to higher levels of vibration exposure.
Immediately stop working if the machine
suddenly starts to vibrate strongly. Before
resuming the work, find and remove the cause of
the increased vibrations.
Never grab, hold or touch the inserted tool when
using the machine.
Participate in health surveillance or monitoring,
medical exams and training programs offered by
your employer and when required by law.
When working in cold conditions wear warm
clothing and keep hands warm and dry.
The exhaust air is strongly chilled and shall not
make contact with the operator. Always direct the
exhaust air away from hands and body.
See the Noise and vibration declaration statement
for the machine, including the declared vibration
values. This information can be found at the end of
these Safety and operating instructions.
Comply with the recommended air-pressure when
operating the machine. Either higher or lower
air-pressure has the potential of resulting in higher
levels of vibration.
DANGER Electrical hazard
The machine is not electrically insulated. If the
machine comes into contact with electricity, serious
injuries or death may result.
Never operate the machine near any electric wire
or other source of electricity.
Make sure that there are no concealed wires or
other sources of electricity in the working area.
WARNING Concealed object hazard
During operating, concealed wires and pipes
constitute a danger that can result in serious injury.
Check the composition of the material before
operating.
Watch out for concealed cables and pipes for
example electricity, telephone, water, gas and
sewage lines etc.
If the inserted tool seems to have hit a concealed
object, switch off the machine immediately.
Make sure that there is no danger before
continuing.
WARNING Involuntary start
Involuntary start of the machine may cause injury.
Keep your hands away from the start and stop
device until you are ready to start the machine.
Learn how the machine is switched off in the event
of an emergency.
Release the start and stop device immediately in
all cases of power supply interruption.
Whenever fitting or removing the insertion tool,
switch off the air supply, bleed the machine by
pressing the start and stop device and disconnect
the machine from the power source.
99800 0608 90f | Original instructions
Safety and operating instructionsCP 1210, CP 1230, CP 1240
WARNING Noise hazard
High noise levels can cause permanent and disabling
hearing loss and other problems such as tinnitus
(ringing, buzzing, whistling or humming in the ears).
To reduce risk and prevent an unnecessary increase
in noise levels:
Risk assessment of these hazards and
implementation of appropriate controls is
essential.
Operate and maintain the machine as
recommended in these instructions.
Select, maintain and replace the insertion tool as
recommended in these instructions.
If the machine has a muffler, check that it is in
place and in good working condition.
Always use hearing protection.
Use damping material to prevent work pieces
from "ringing".
Maintenance, precautions
WARNING Machine modification
Any machine modification may result in bodily
injuries to yourself or others.
Never modify the machine. Modified machines
are not covered by warranty or product liability.
Always use original parts, insertion tools, and
accessories.
Change damaged parts immediately.
Replace worn components in good time.
CAUTION Hot insertion tool
The tip of the insertion tool can become hot and
sharp when used. Touching it can lead to burns and
cuts.
Never touch a hot or sharp insertion tool.
Wait until the insertion tool has cooled down
before carrying out maintenance work.
WARNING Working tool hazards
Accidental engagement of the start and stop device
during maintenance or installation can cause serious
injuries, when the power source is connected.
Never inspect, clean, install, or remove the
working tool while the power source is
connected.
Storage, precautions
Keep the machine and tools in a safe place, out
of the reach of children and locked up.
9800 0608 90f | Original instructions10
CP 1210, CP 1230, CP 1240Safety and operating instructions
Overview
To reduce the risk of serious injury or death
to yourself or others, read the Safety
instructions section found on the previous
pages of this manual before operating the
machine.
Design and function
These instructions are valid for the CP 1210, CP 1230
and CP 1240. The CP 1210, CP 1230 and CP 1240
are designed for medium to heavy demolition of
materials such as concrete and asphalt. The
pneumatic breakers are designed for vertical use.
No other use is permitted. To choose the correct
insertion tool, see the spare parts list.
Choosing the correct
breaker for a task
It is important to choose the correct size of breaker
for the work to be performed.
A breaker that is too small means that the work will
take longer.
A breaker that is too large means that there must be
frequent repositioning, which is unnecessarily tiring
for the operator.
A simple rule for choosing the correct size of breaker
is that a normal sized piece of broken material should
be removed from the workpiece within 1020
seconds operation.
> If it takes less than 10 seconds a smaller breaker
should be selected.
> If it takes more than 20 seconds a larger breaker
should be selected.
Main parts
A
B
C
D
E
G
F
CP 1210
A
C
E
B
D
F
G
CP 1230 and 1240
A. Trigger (start/stop device)
B. Handle
C. Back head
D. Air intake
E. Muffler
F. Front head
G. Latch
119800 0608 90f | Original instructions
Safety and operating instructionsCP 1210, CP 1230, CP 1240
Labels
The machine is fitted with labels containing
important information about personal safety and
machine maintenance. The labels must be in such
condition that they are easy to read. New labels can
be ordered from the spare parts list.
Data plate
A
B
C
D
E
A. Machine type
B. Maximum permitted compressed air pressure
C. Serial number
D. The warning symbol together with the book
symbol means that the user must read the
safety and operating instructions before the
machine is used for the first time.
E. The CE symbol means that the machine is
EC-approved. See the EC declaration which is
delivered with the machine for more
information. If the CE symbol is missing, it
means that the machine is not EC-approved.
Noise level label
WA
xxx
dB
The label indicates the guaranteed noise level
corresponding to EC-directive 2000/14/EC. See
"Technical data" for accurate noise level.
Safety label
To avoid injury, before using or servicing tool, read
and understand separately provided safety
instructions.
Installation
Hoses and connections
SRNO
A
B
C
D
A. Compressed air source
B. Water separator (optional)
C. Oiler (optional)
D. Max. 10 feet (3 meter) compressed air hose
between the oiler and the machine.
Check that you are using the correct
recommended operating pressure, 87 psig (6 bar
(e)).
The maximum permissible air pressure, 90 psig
(6.2 bar (e)), must not be exceeded.
Blow any impurities out of the compressed air
hose before connecting it to the machine.
Select the correct dimension and length for the
compressed air hose. For hose lengths up to 100
feet (30 meters), a hose with a minimum internal
diameter of
3
4
in. (19 mm) should be used. If the
hose length is between 100 and 330 feet (30 and
100 meters), a hose with a minimum internal
diameter of 1 in. (25 mm) should be used.
Methods to prevent freezing
Ice formation in the muffler can occur when the
ambient air temperature is 32-50 °F (0-10 °C) and
the relative humidity is high.
The machine is designed to avoid the formation of
ice in the muffler. Despite this, under extreme
conditions ice can form in the muffler.
The following actions can be taken to further
counteract the risk of ice formation:
Use CP Airolene Plus Tool Oil as a lubricant. CP
Airolene Plus Tool Oil counteracts freezing.
Use a water separator.
9800 0608 90f | Original instructions12
CP 1210, CP 1230, CP 1240Safety and operating instructions
Connecting a water
separator
The length of the air hose between the compressor
and the water separator must be such that the water
vapor is cooled and condenses in the hose before
reaching the water separator.
If the ambient temperature is below 32 °F (0 °C) the
hose must be short enough to prevent the water
from freezing before reaching the water separator.
Lubrication
Lubrication
The lubricant is important for the machines function
and has a great impact on the service life. In order
to supply the correct volume of oil, an oiler should
be connected to the air hose. The use of Chicago
Pneumatic air line oiler is recommended. To
guarantee good lubrication, the length of the air
hose between the oiler and the pneumatic tool
should not exceed 10 feet (3 m).
Too much lubrication can cause starting problems,
low power or uneven performance.
Use a synthetic lubricant such as CP Airolene Plus
Tool Oil or mineral oil with the properties
recommended in the table below.
Viscosity
Temperature
range °F (°C)Lubricant
--4 to +120
(-20 to +50)
CP Airolene Plus
Tool Oil
100-150 SUS
(ISO VG 22-32)
-4 to +60
(-20 to +15)
Air tool oil
225-350 SUS
(ISO VG 46-68)
+60 to +120
(+15 to +50)
Air tool oil
It is recommended that the oil contains a
rust-inhibitor.
Checking the level and filling lubricant
Oil levels should be checked daily.
Wipe clean around the oil plug and remove it.
Check that the threads are not damaged or worn
out.
Any part with damaged or worn out threads must
be replaced.
Fill lubricant in (A) or (B).
A
CP 1230, CP 1230 S, CP 1240 and CP 1240 S
B
CP 1230 SVR and CP 1240 SVR
Tighten the plug firmly and wipe off any excessive
oil.
Insertion tool
CAUTION Hot insertion tool
The tip of the insertion tool can become hot and
sharp when used. Touching it can lead to burns and
cuts.
Never touch a hot or sharp insertion tool.
Wait until the insertion tool has cooled down
before carrying out maintenance work.
NOTICE Never cool a hot insertion tool in water,
it can result in brittleness and early failure.
Selecting the right insertion tool
Selecting the right insertion tool is a precondition
for proper machine function. It is important to select
insertion tools of high quality to avoid unnecessary
machine damage.
The machine can be destroyed if you use an incorrect
insertion tool.
Recommended insertion tools are listed in the
machine's spare parts list.
Narrow chisel
The narrow chisel is used for
demolition and cutting work in
concrete and other types of
hard materials.
139800 0608 90f | Original instructions
Safety and operating instructionsCP 1210, CP 1230, CP 1240
Moil point
The moil point is only used for
making holes in concrete and
other types of hard materials.
Wide bladed chisel
The wide bladed chisel is used
in soft materials, such as
asphalt and frozen ground.
WARNING Vibration hazard
Using inserted tools that do not fulfil the criterias
mentioned below, will result in a longer time to
complete a task, and may result in higher levels of
vibration exposure. A worn tool will also cause
increased working time.
Make sure that the inserted tool is
well-maintained, not worn out and of the proper
size.
Always use a sharp tool in order to work
efficiently.
Checking for wear on the tool shank
A
B
Use the gauge that corresponds to the insertion
tools shank dimension. See section "Technical data"
for correct tool shank dimensions.
> Check if the gauges hole (A) can be pushed down
on the insertion tools shank, this means that the
shank is worn out and the insertion tool should
be replaced.
> Check the length (B), that it is according to the
ordered machine type.
Fitting and removing the insertion tool
Whenever fitting or removing the insertion tool the
following instructions must be observed:
To prevent an accidental start: switch off the air
supply and bleed the machine by pressing the
start and stop device. Disconnect the machine
from the power source.
Before inserting a tool, lubricate the tool shank
with grease.
Close the tool retainer and check the lock function
by tugging the inserted tool sharply outwards.
Operation
WARNING Involuntary start
Involuntary start of the machine may cause injury.
Keep your hands away from the start and stop
device until you are ready to start the machine.
Learn how the machine is switched off in the event
of an emergency.
Stop the machine immediately in all cases of
power supply interruption.
Start and stop
Start the pneumatic breaker by pressing down the
start and stop device.
9800 0608 90f | Original instructions14
CP 1210, CP 1230, CP 1240Safety and operating instructions
Stop the pneumatic breaker by releasing the start
and stop device. The start and stop device will
automatically return to the stop position.
Operating
Starting a cut
Stand in a stable position with your feet well away
from the inserted tool.
Press the machine against the working surface
before you start.
Start collaring at such a distance from the edge
that the machine is capable of breaking the
material without levering.
Never try to break off too large pieces. Adjust the
breaking distance (A) so that the inserted tool
does not get stuck.
A
Breaking
Let the machine do the work; do not press too
hard. The vibration-reducing handle must
absolutely not be pressed all the way down to the
base.
For pneumatic breakers with vibration-reducing
handles: The feed force should be adapted so that
the handles are pressed down 'half way'. The best
vibration damping and breaking effect is achieved
at this position.
Avoid working in extremely hard materials for
example granite and reinforcing iron (re-bar)
which would cause substantial vibrations.
Any form of idling, operating without insertion
tool or operating with an uplifted machine must
be avoided.
When the machine is lifted, the start and stop
device must not be activated.
Check regularly that the machine is well
lubricated.
When taking a break
During all breaks you must place the machine in
such a way that there is no risk for it to be
unintentionally started. Make sure to place the
machine on the ground, so that it can not fall.
In the event of a longer break or when leaving the
workplace: Switch off the power supply and then
bleed the machine by activating the start and stop
device.
159800 0608 90f | Original instructions
Safety and operating instructionsCP 1210, CP 1230, CP 1240
Maintenance
Regular maintenance is a basic requirement for the
continued safe and efficient use of the machine.
Follow the maintenance instructions carefully.
Before starting maintenance on the machine,
clean it in order to avoid exposure to hazardous
substances. See Dust and fume hazards
Use only authorised parts. Any damage or
malfunction caused by the use of unauthorised
parts is not covered by warranty or product
liability.
When cleaning mechanical parts with solvent,
comply with appropriate health and safety
regulations and ensure there is satisfactory
ventilation.
For major service of the machine, contact the
nearest authorised workshop.
After each service, check that the machine's
vibration level is normal. If not, contact the nearest
authorised workshop.
Every day
Before undertaking any maintenance or changing
the insertion tool on pneumatic machines, always
switch off the air supply and bleed the machine by
depressing the start and stop device. Then
disconnect the air hose from the machine.
Clean and inspect the machine and its functions
each day before the work commences.
Check the tool retainer for wear and function.
Conduct a general inspection for leaks and
damage.
Check that the air inlet nipple is tightened and
that the claw coupling is free from damage.
Check that the backhead bolts are tightened
according to section "Tightening torques".
For the machine to maintain the specified
vibration values, always check the following:
Too big a clearance between the insertion tool´s
shank and the chisel bushing will generate
increased vibrations. To avoid getting exposed to
excessive vibrations, check the chisel bushing for
wear. Use the guage that corresponds to the
insertion tool´s shank dimension.
B
A
If it is possible to push the guage (point A) fully
into the chisel bushing (to point B), then the
bushing or fronthead should immediately be
replaced. See also "Checking for wear on the tool
shank" for checking the insertion tool´s shank.
If the machine is equipped with vibration-reducing
handles their function should be checked.
Check that the handles are moving freely
(up-down) and never jam.
Check that the springs are not damaged, see
"Vibration reducing handles main parts".
Change damaged parts immediately.
Replace worn components in good time.
Make sure that all the attached and related
equipment, such as hoses, water separators and
oilers are properly maintained.
Vibration reducing handles
main parts
A. Bearing
B. Spring
C. Handle sleeve
D. Handle
9800 0608 90f | Original instructions16
CP 1210, CP 1230, CP 1240Safety and operating instructions
Assembly instructions
Reasonable care must be taken during assembly and
disassembly of the tool to avoid burring, scoring or
distortion of closely fitting precision built parts.
1. Check all metal to metal surfaces for nicks and
burrs before and during assembly.
2. Before re-assembly, lubricate all O-rings and coat
all moving parts of tool with recommended
lubricants.
3. During assembly take care to keep dirt out of
tool, particularly between mating surfaces.
4. The front head bolts should be tightened so that
the springs or bushings are evenly compressed.
5. When assembly is complete pour about ½ oz.
(1.5cl) of the recommended oil into the air inlet
and operate the pneumatic breaker at reduced
throttle for 1015 seconds. When operating the
pneumatic breaker on the floor, do so at reduced
throttle to avoid damage to piston, anvil block
and front head.
6. Install the spring pins with the slots in opposite
directions and at a 45 degrees angle. See
illustration shown below (Only valid for CP
1210).
7. Before assembling the back head onto the
cylinder, check that the seal protrudes
approximately (B)
1
16
(1.6 mm) from the face
of the cylinder.
B
Periodic maintenance
After each operating period of approximately 150
impact hours or twice a year the machine must be
dismantled and all parts be cleaned and checked.
This work must be performed by authorized staff,
trained for this task.
1. Be sure that mating surfaces are clean and
smooth and that the bolts are tight.
2. Thoroughly clean and inspect internal parts and
make sure they are free from rust, grit and
foreign matter.
3. Thoroughly clean and inspect valve parts. Be
sure that the valve moves freely.
4. Make sure that striking faces on the anvil block
are parallel and flat. If the block is cupped, grind
off high edges but do not touch the polished
face where the anvil strikes the steel shank.
Maximum allowed wear (A)
1
32
in. (1mm). See
illustration shown below.
A
179800 0608 90f | Original instructions
Safety and operating instructionsCP 1210, CP 1230, CP 1240
Tightening torques
C
D
A
B
F
CP 1210
A. Torque: 1920 lbf.ft (2527 Nm). Apply
Loctite® 242(Loctite is a registered trademark
of Henkel Corporation. 242 is a trademark of
Henkel Corporation).
B. Torque: 70 lbf.ft (95 Nm).
C. The cylinder seal must protrude approximately
1
16
" (1.6 mm) before assembly of the back
head.
D. Torque: 80100 lbf.ft (109136 Nm). Apply
Loctite® 263
E. Torque, Muffler (not illustrated) 67lbf.ft
(810 Nm).
F. Assembled length of spring or bushing.
Min-Max length
in. (mm)Model
1
21
32
–1
23
32
(42.1–43.7)CP 1210
A
D
B
C
F
CP 1230 and CP 1240
A. Torque: CP 1230, 100-125 lbf.ft (135-170 Nm)
and CP 1240, 125-150 lbf.ft (170- 203Nm).
B. The cylinder seal must protrude approximately
1
16
" (1.6 mm) before assembly of the back
head.
C. Torque: 125150 lbf.ft (170-203Nm). Apply
Loctite® 242(Loctite is a registered trademark
of Henkel Corporation. 242 is a trademark of
Henkel Corporation).
D. Torque: 6575 lbf.ft (90100 Nm).
E. Torque, Muffler (not illustrated) 67lbf.ft
(810 Nm).
F. Assembled length of spring or bushing.
Min-Max length
in. (mm)Model
2
1
8
–2
3
16
(54.0–55.6)CP 1230
2
17
32
–2
19
32
(64.3–65.9)CP 1240
Troubleshooting
If the pneumatic machine does not start, has low
power or uneven performance, check the following
points.
9800 0608 90f | Original instructions18
CP 1210, CP 1230, CP 1240Safety and operating instructions
Check that the insertion tool being used has the
correct shank dimension.
Check that the pneumatic machine is getting the
correct amount of lubricant. Too much lubrication
can cause starting problems, low power or
uneven performance.
Check that the compressed air system supplies
the machine with sufficient air pressure to give
full power.
Check that the dimension and length of the air
hose are according to the recommendations. See
Installation.
If there is a risk of freezing, check that the
machine's exhaust ports are not blocked.
If the machine function is still not satisfactory after
this procedure, contact an authorised service
workshop.
Storage
> Clean the machine properly before storage, in
order to avoid hazardous substances. See Dust
and fume hazard
> Pour approximately
1
2
oz (5 cl) of oil directly into
the air inlet nipple, connect the machine to the
compressed air supply and start it for a few
seconds.
> Always store the machine in a dry place.
Disposal
A used machine must be treated and disposed of in
such a way that the greatest possible portion of the
material can be recycled and any negative influence
on the environment is kept as low as possible, and
in respect to local restrictions.
199800 0608 90f | Original instructions
Safety and operating instructionsCP 1210, CP 1230, CP 1240
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Chicago Pneumatic CP 1240 Safety And Operating Instructions Manual

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Safety And Operating Instructions Manual
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