Brooks FC8744 / FC8800 / FC8900 Käyttö ohjeet

Brändi: Brooks

Malli: FC8744 / FC8800 / FC8900

Tyyppi: Käyttö ohjeet

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Brooks

Flow Controllers

for Gas and Liquid Service

Model FC 8744, Series FC 8800 and FC 8900

Model 1350G

with FC 8800

Flow Controller

Model FC 8744

Flow Controller

Series FC 8800 / FC 8900

Flow Controller

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Dear Customer,

We appreciate this opportunity to service your flow measurement and control requirements with a Brooks

Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their

gas and liquid low-flow applications. Brooks provides an array of flow measurement and control products for

various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices,

analytical instrumentation, semiconductor manufacturing, and more.

The Brooks product you have just received is of the highest quality available, offering superior performance,

reliability and value to the user. It is designed with the ever changing process conditions, accuracy requirements

and hostile process environments in mind to provide you with a lifetime of dependable service.

We recommend that you read this manual in its entirety. Should you require any additional information concerning

Brooks products and services, please contact your local Brooks Sales and Service Office listed on the back cover

of this manual or visit www.BrooksInstrument.com

Yours sincerely,

Brooks Instrument

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

THIS PAGE WAS

INTENTIONALLY

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Contents

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Paragraph Page

Number Number

Introduction Section 1

1-1 Description .....................................................................................................................................1-1

1-2 Design Features .............................................................................................................................1-1

1-3 Specifications .................................................................................................................................1-1

Installation Section 2

2-1 General ..........................................................................................................................................2-1

2-2 Receipt of Equipment .....................................................................................................................2-1

2-3 Recommended Storage Practice....................................................................................................2-1

2-4 Return Shipment ............................................................................................................................2-2

2-5 Transit Precautions.........................................................................................................................2-2

2-6 Removal from Storage....................................................................................................................2-2

2-7 Installation ......................................................................................................................................2-3

2-8 Panel Mounting...............................................................................................................................2-3

Operation Section 3

3-1 Operating Precaution......................................................................................................................3-1

3-2 General ..........................................................................................................................................3-1

Maintenance Section 4

4-1 General ..........................................................................................................................................4-1

Section A Essential Instructions

Essential Instructions......................................................................................................................A-1

Warranty, Local Sales/Service Contact Information ....................................................................... Back Cover

FIGURES

Figure Page

Number Number

1-1 Cutaway View, Principle of Operation .............................................................................................1-5

1-2 Cutaway View, NRS Valve ..............................................................................................................1-5

1-3 Cutaway View, cartridge Valve ........................................................................................................1-5

1-4 Dimensional Drawing Model FC 8744 ............................................................................................1-5

1-5 Dimensional Drawing Models FC 8802 and 8812 ...........................................................................1-6

1-6 Dimensional Drawing Models FC 8902 and 8912 ...........................................................................1-6

1-7 Dimensional Drawing Model FC 8842 ............................................................................................1-7

1-8 Dimensional Drawing Model FC 8942 ............................................................................................1-7

1-9 Dimensional Drawing Model FC 8845 ............................................................................................1-8

1-10 Dimensional Drawing Model FC 8945 ............................................................................................1-8

1-11 Dimensional Drawing Models FC 8805 and 8815 ...........................................................................1-9

1-12 Dimensional Drawing Models FC 8905 and 8915 ...........................................................................1-9

1-13 Dimensional Drawing Model FC 8830 ...........................................................................................1-10

TABLES

Table Page

Number Number

1-1 Flow Ranges ..................................................................................................................................1-3

1-2a Pressure/Temperature Ratings & Pressure Drop............................................................................1-3

1-2b Pressure/Temperature Ratings CRN ..............................................................................................1-3

1-3 Materials of Construction/ Connection/ Valve Option ......................................................................1-4

1-4 Model Code ...................................................................................................................................1-11

1-5 Sizing Chart ...................................................................................................................................1-13

Contents

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

THIS PAGE WAS

INTENTIONALLY

LEFT BLANK

1-1

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

1-1 Description

Brooks

flow controllers are designed to maintain a constant differential

pressure across an integral, manual flow regulating valve. The incoming

fluid pressure on one side of the diaphragm, and outlet pressure plus

spring action on the other side, position an internal diaphragm-actuated

control valve. Variations in the supply or discharge pressure disturb the

balance of forces on the diaphragm, causing the internal control valve to

open or close, thus maintaining a fixed differential pressure across the

integral, manual flow regulating valve resulting in constant flow.

Refer to Figure 1-1.

Model FC 8744 controllers are used for accurately adjusting and

maintaining small gas and liquid flows with variable downstream pressures.

Series FC 8800 controllers are used for accurately adjusting and

maintaining liquid and gas flows with variable upstream pressures.

Series FC 8900 controllers are used for accurately adjusting and

maintaining liquid and gas flows with variable downstream pressures.

1-2 Design Features

• Wide range of models for high and low flow rates.

• Integral Controller with flowmeter assemblies in a compact size.

• Brass or 316 Stainless Steel construction compatible with a wide range

of fluids.

• Front or Rear Panel Mounting options.

• 15 Turn NRS

(extremely low flow) valve option for more precise

control.

1-3 Specifications

Flow Ranges

Water - up to 480 GPH / 1820 l/h

Air - up to 2130 SCFH / 56000 l

Refer to Table 1-1.

Pressure and Temperature Ratings

Up to 1000 psig / 69 bar.

Refer to Table 1-2a or 1-2b.

Minimum Operating Temperature: -40°F/C.

Maximum Operating Temperature: Refer to Tables 2a or 2b.

1-2

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Pressure Equipment Directive (97/23/EC)

Equipment falls under Sound Engineering Practice (SEP) according to the

directive.

Pressure Drop

Refer to Table 1-2a.

Materials of Construction Controller Body:

316 Stainless Steel, Brass or Aluminum (FC 8744 only).

Refer to Table 1-3.

Controller Diaphragm:

Buna-N, Teflon

or Viton

fluoroelastomers

Refer to Table 1-3.

Needle Valve:

1) 316 Stainless Steel Cartridge valve, Refer to Figure 1-3,

Refer to DS-VA-CART-eng

2) 316 Stainless Steel NRS Valve, Refer to Figure 1-2,

Refer to DS-VA-8503-eng

3) 316 Stainless Steel standard needle valve type

Refer to Table 1-3.

O-rings:

Viton fluoroelastomers

Buna-N

Kalrez

(SS body only)

EPR (SS body only)

Kalrez

/Teflon

(SS body only)

Refer to Table 1-3.

Meter Dimensions

Refer to Figures 1-2 thru 1-11.

Sizing

Refer to Table 1-5.

Material Certification: (Stainless Steel body only)

Certification to NACE MR-01-75

Certification to DIN 50049-2.2

Certification to DIN 50049-3.1

Ordering Information and Model Codes

Refer to Table 1-4.

1-3

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Table 1-1 Flow Ranges

Table 1-2a Pressure/Temperature Ratings and Pressure Drop

Table 1-2b Pressure/Temperature Ratings CRN

1-4

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Table 1-3 Materials of Construction / Connection / Valve Option

Figure 1-1 Cutaway View, Principle of Operation

Figure 1-3 Cutaway View, Cartridge ValveFigure 1-2 Cutaway View, NRS Valve

Model

Item 00 02 05 12 15 40 42 45 FC 8830 FC 8744

Body/Diaphragm/Valve Seat & O-ring

Brass/Viton X X - X - X X - - -

Brass/Buna/Buna-N X X - X - X X - - -

SS/Teflon XXXXXXXXX -

SS/Viton X X - X - X X - X -

lum/Buna-N ---------X

Connection Size and Type

1/4" F-NPT XXXXXXXX - -

1/8" F-NPT XXX- -XXX-X

1/8" Tube Compression X X X - - X X X - X

1/4" Tube Compression XXXXXXXX - -

1/4" I.D. Hose X X - X - X X - - X

3/4" F-NPT --------X-

Integral 5/16-24 UNF Thd ---------X

Integral connection for 1350/55 - one end X - - - - X - - - -

Filter

Filter - inlet XXXXXXXX-X

Filter - inlet & outlet ---------X

alve Type

Cartridge valve XXX-------

NRS Valve -----XXX-X

Digital handle NRS Valve -----XXX-X

High Flow Needle Valve ---XX---X-

No Valve XXX- -XXX-X

1-5

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Figure 1-5 Dimensional Drawing Models FC 8802 and 8812

Figure 1-4 Dimensional Drawing Model FC 8744

1-6

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Figure 1-7 Dimensional Drawing Model FC 8842

Figure 1-6 Dimensional Drawing Models FC 8902 and 8912

1-7

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Figure 1-9 Dimensional Drawing Model FC 8845

Figure 1-8 Dimensional Drawing Model FC 8942

1-8

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Figure 1-11 Dimensional Drawing Models FC 8805 and 8815

Figure 1-10 Dimensional Drawing Model FC 8945

1-9

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Figure 1-13 Dimensional Drawing Model FC 8830

Figure 1-12 Dimensional Drawing Models FC 8905 and 8915

1-10

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Table 1-4 Model Code

1-11

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Table 1-4 Model Code Cont’d

1-12

Section 1 Introduction

Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

Table 1-5 Sizing Chart

2-1

Section 2 InstallationInstallation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

2-1 General

This section contains the procedures for the receipt and installation of the

instrument. Do not attempt to start the system until the instrument has

been permanently installed. It is extremely important that the start-up

procedures be followed in the exact sequence presented.

2-2 Receipt of Equipment

When the instrument is received, the outside packing case should be

checked for damage incurred during shipment. If the packing case is

damaged, the local carrier should be notified at once regarding his liability.

A report should be submitted to your nearest Product Service Department.

Brooks Instrument

407 W. Vine Street

P.O. Box 903

Hatfield, PA 19440 USA

Toll Free (888) 554 FLOW (3569)

Tel (215) 362 3700

Fax (215) 362 3745

E-mail: BrooksAm@BrooksInstrument.com

www.BrooksInstrument.com

Brooks Instrument Brooks Instrument

Neonstraat 3 1-4-4 Kitasuna Koto-Ku

6718 WX Ede, Netherlands Tokyo, 136-0073 Japan

P.O. Box 428 Tel +81 (0) 3 5633 7100

6710 BK Ede, Netherlands Fax +81 (0) 3 5633 7101

Tel +31 (0) 318 549 300 Email: BrooksAs@BrooksInstrument.com

Fax +31 (0) 318 549 309

E-mail: BrooksEu@BrooksInstrument.com

Remove the envelope containing the packing list. Outside of your clean area,

carefully remove the equipment from the packing case. Make sure spare

parts are not discarded with the packing material. Inspect for damaged or

missing parts.

2-3 Recommended Storage Practice

If intermediate or long-term storage of equipment is required, it is

recommended that the equipment be stored in accordance with the

following:

a. Within the original shipping container.

b. Stored in a sheltered area, preferably a warm, dry, heated warehouse.

c. 32°C (90°F)maximum,45°F (7°C) minimum.

d. Relative humidity 45% nominal, 60% maximum, 25% minimum.

Upon removal from storage a visual inspection should be

conducted to verify the condition of equipment is "as received".

2-2

Section 2 Installation Installation and Operation Manual

X-VA-FC-eng

Part Number: 541B045AAG

December, 2015

Flow Controllers for Gas and Liquid Service

2-4 Return Shipment

Prior to returning any instrument to the factory visit the Brooks website

www.BrooksInstrument.com for a Return Materials Authorization Number

(RMA#), or contact one of the following locations:

Brooks Instrument

407 W. Vine Street

P.O. Box 903

Hatfield, PA 19440 USA

Toll Free (888) 554 FLOW (3569)

Tel (215) 362 3700

Fax (215) 362 3745

E-mail: BrooksAm@BrooksInstrument.com

www.BrooksInstrument.com

Brooks Instrument Brooks Instrument

Neonstraat 3 1-4-4 Kitasuna Koto-Ku

6718 WX Ede, Netherlands Tokyo, 136-0073 Japan

P.O. Box 428 Tel +81 (0) 3 5633 7100

6710 BK Ede, Netherlands Fax +81 (0) 3 5633 7101

Tel +31 (0) 318 549 300 Email: BrooksAs@BrooksInstrument.com

Fax +31 (0) 318 549 309

E-mail: BrooksEu@BrooksInstrument.com

Instrument must have been purged in accordance with the following:

All flow instruments returned to Brooks requires completion of Form

RPR003-1, Brooks Instrument Decontamination Statement, along with a

Material Safety Data Sheet (MSDS) for the fluid(s) used in the instrument.

Failure to provide this information will delay processing by Brooks

personnel. Copies of these forms can be downloaded from the Brooks

website www.BrooksInstrument.com or are available from any Brooks

Instrument location listed above.

2-5 Transit Precautions

To safeguard against damage during transit, transport the instrument to the

installation site in the same container used for transportation from the

factory if circumstances permit.

2-6 Removal from Storage

Upon removal from storage, a visual inspection should be conducted to

verify the condition of the equipment is “as received.” If the equipment has

been in storage in conditions in excess of those recommended

(See Section 2-3), the device should be subjected to a pneumatic pressure

test in accordance with applicable vessel codes.

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